Thursday, August 23, 2012

DSP-610 Transceiver – (un)Planned Parts Obsolescence

The problem is: parts that fit the board!


I have been an engineer for many years. Sometimes even before a careful design phase and even before the prototype phase of a project…There comes a creation called a “Demo Device”.  I have known some masters of this ugly beast.  The idea is to scrape together whatever components you have on hand and quickly build “something”.  Yeah sure, it works, in a very tightly controlled and some times perilously working state.  But if it holds together long enough for the board room demo…backs are patted, checkbooks come out, and the real work can begin. The problem is you can build one of just about anything, making copies is another thing altogether.  This is called product development.  I am afraid the DSP-610 may be not quite a product.
I did a review of the BOM and then a visit to the builder’s blog confirms my suspicions:

I have had the board less than a week and already the parts supply issues are there? For example; the coaxial relays in line item number 66:
NUMBER
QTY
REFERENCE DESIGNATOR
DESCRIPTION
66
4
RL1,RL2,RL3,RL4
REED RELAY, SPST, COAX SHIELD



Has a slight supply problem, first it is no longer available at:
ORDER NUMBER
VENDOR
 UNIT 
MIN ORDER
ORDER QTY
 LINE
RLY-514
ALL ELECTRONICS
 $       0.75
1
4
 $       3.00

More like:
Index
Quantity
Part Number
Description
Customer Reference
Available Quantity
Backorder Quantity
Unit Price
Extended Price
1
4
RELAY RF SPST 500MA 5V
4
Immediate
0
9.91000
$39.64

Better get these on order soon anyway, $40 bucks!? well,so much for the $200 BOM.  OK, so the blog says you don’t need them if you use the power module.  Ordered that this week for $15 Just in case...Also we see several other questionable parts that may need immediate attention:
NUMBER
QTY
REFERENCE DESIGNATOR
DESCRIPTION
35
4
FL1,FL2,FL3,FL4
CRYSTAL FILT 10.7 MHZ, 15KHZ BW



ORDER NUMBER
VENDOR
 UNIT 
MIN ORDER
ORDER QTY
 LINE
520-107-15B
MOUSER
 $       2.25
2
4
 $       8.98

And this one:
NUMBER
QTY
REFERENCE DESIGNATOR
DESCRIPTION
59
1
O1
Programmable Oscillator 10-160MHz CMOS

ORDER NUMBER
VENDOR
 UNIT 
MIN ORDER
ORDER QTY
 LINE
SI570 CMOS
KM5H.softrockradio.org
 $    18.00
1
1
 $    18.00

STAY TUNED IN!
~ ~ ~

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