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| DSP-610 Transceiver's hard to find parts -- are here! |
We are now in possession of some the more unique parts. They are the ones in outlines on the sheets I talked about in the last post. The 10.7MHz filters along with some others that have been on back orders came this week. I got the Coax relays from e-bay, but we probably won't use them...more on why, later.
The mixer seen here is a MCL SRA type from RR partsandjunk box, but will really need to check the specs on it. There will be some additions and changes to the list based on my control panel and connectors.
BTW ~As it turns out, we may even have a couple of these filters in the old parts box somewhere from an old Spec Analyzer project. Who knew? I remember that I wanted more poles in the IF for that project and was surprised the solution from Mouser was to send two of the same filter that I already had!
100th BOM Item is...
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| The Radio Ranch DSP610 Parts Bin |
We hit a minor milestone on the parts this week as well. 100 line items are either on order or in the project bin. U1 and U2 were out of stock at Newark so they will be part of an additional order from Digikey or Mouser..... I ordered several spares (about 5% - 100% more of each part) as well, depending on the size and cost split. Some of these SMD parts will evaporate into the ether as it gets built - trust me they will.
...other parts such as headers, LCD, and a mixer are in the bin but may be different than the ones really used. Also I have a bunch of plugs (MTA100) system I will use for the connectors.
...AND need to stock the External PA board's additional parts as well. Pretty much only some RF parts remain to be found/ordered.
You can scroll down thru the BOM...
( Green = in bin, RED = Out of stock, Yellow = On order)
| DSP-610 TRANSCEIVER
Revised: Tuesday, September 20, 2011 STATUS AS OF: 10/27/12 |
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| BILL OF MATERIALS | |||
| NUMBER | QTY | REFERENCE DESIGNATOR | DESCRIPTION |
| 1 | 3 | C1,C15,C18 | CAP ALUM 10UF, 16V, RADIAL |
| 2 | 6 | C2,C5,C16,C30,C109,C184 | CAP CER 0.33UF, 16V, X7R, 0805 |
| 3 | 4 | C3,C7,C17,C24 | CAP CER 470PF 50V, C0G, 0805 |
| 4 | 3 | C4,C107,C123 | CAP CER 330PF, 100V, X7R, 0805 |
| 5 | 7 | C6,C8,C22,C26,C81,C112,C135 | CAP CER, 1000PF, 50V, X7R, 0805 |
| 6 | 31 | C9,C12,C14,C25,C31,C32,C36,C64,C69,C89,C91,C93,C97,C98,C99,C100,C101,C110,C122,C168,C170,C171,C172,C173,C174,C175,C176,C178,C179,C181,C185 | CAP CER, 0.1UF, 50V, X7R, 0805 |
| 7 | 78 | C10,C13,C33,C34,C35,C37,C38,C41,C42,C43,C44,C45,C55,C58,C65,C66,C67,C68,C70,C71,C72,C76,C78,C79,C80,C82,C83,C84,C85,C87,C88,C90,C92,C102,C103,C104,C105,C106,C108,C111,C113,C115,C116,C117,C118,C119,C125,C126,C127,C128,C129,C130,C131,C132,C133,C134,C136,C137,C138,C139,C140,C141,C142,C144,C145,C146,C153,C154,C155,C156,C158,C159,C162,C163,C164,C165,C166,C167 | CAP CER 0.01UF, 50V, X7R, 0805 |
| 8 | 2 | C11,C28 | CAP CER 0.082UF 25V, X7R, 0805 |
| 9 | 9 | C19,C29,C56,C57,C73,C86,C169,C182,C183 | CAP CER, 1UF, 16V, X7R, 1206 |
| 10 | 1 | C20 | CAP CER 0.27UF, 16V, X7R, 0805 |
| 11 | 1 | C21 | CAPACITOR ALUM ELEC 100UF, 16V, RADIAL |
| 12 | 1 | C23 | CAP CER 0.047UF 16V, X7R, 0805 |
| 13 | 1 | C27 | CAP CER 0.039UF 25V, X7R, 0805 |
| 14 | 5 | C39,C40,C46,C49,C74 | CAP CER 33PF 50V, C0G, 0805 |
| 15 | 2 | C48,C47 | CAP CER 12PF 50V, C0G, 0805 |
| 16 | 2 | C52,C50 | CAP CER 68PF 50V, C0G, 0805 |
| 17 | 1 | C51 | CAP CER 82PF 50V, C0G, 0805 |
| 18 | 2 | C53,C54 | CAP CER 150PF 50V, C0G, 0805 |
| 19 | 2 | C63,C59 | CAP CER 39PF 50V, C0G, 0805 |
| 20 | 3 | C60,C61,C62 | CAP CER 3.3PF 200V, C0G, 0805 |
| 21 | 2 | C161,C75 | Variable Capacitors 5.2 - 30PF |
| 22 | 2 | C94,C95 | CAP CER 560PF 50V, C0G, 0805 |
| 23 | 2 | C120,C96 | CAP CER, 10UF, 6.3V, X5R, 0805 |
| 24 | 3 | C114,C143,C177 | CAP TANT 10UF, 16V, 7OHM, 3216-18 |
| 25 | 1 | C121 | CAP CER 270PF 50V, C0G, 0805 |
| 26 | 1 | C124 | CAP CER 15PF 50V, C0G, 0805 |
| 27 | 2 | C152,C147 | CAP CER 100PF 100V, C0G, 0805 |
| 28 | 1 | C148 | CAP CER 220PF 100V, C0G, 0805 |
| 29 | 2 | C151,C149 | CAP CER 180PF 100V, C0G, 0805 |
| 30 | 1 | C150 | CAP CER 390PF 100V, C0G, 0805 |
| 31 | 1 | C157 | CAP CER 10PF 200V, C0G, 0805 |
| 32 | 1 | C160 | Variable Capacitors 4 - 20PF |
| 33 | 6 | D5,D6,D7,D8,D9,D10 | DIODE SS 100V 200MA DO-35 1N914 |
| 34 | 4 | D3,D4,D11,D12 | LED 2X1.2MM 625NM RD |
| 35 | 4 | FL1,FL2,FL3,FL4 | CRYSTAL FILT 10.7 MHZ, 15KHZ BW |
| 36 | 4 | J1,J2,J3,J18 | 3 PIN HEADER |
| 37 | 8 | J4,J5,J6,J7,J13,J14,J16,J17 | 2 PIN HEADER |
| 38 | 1 | J8 | 4 PIN HEADER |
| 39 | 2 | J11,J9 | 5 PIN HEADER |
| 40 | 1 | J10 | 6 PIN HEADER |
| 41 | 1 | J12 | 18 DUAL ROW PIN HEADER |
| 42 | 1 | J15 | POWER SWITCH |
| 43 | 1 | L1 | WW INDUCTOR, 180NH 400MA 5% 0.87MHZ |
| 44 | 2 | L4,L2 | WW IND 680NH 540MA 5% 0.375MHZ |
| 45 | 2 | L28,L3 | RF Inductors 1.2uH 10% |
| 46 | 3 | L5,L6,L7 | INDUCTOR, AIR, 5T ON #1 DRILL, #24, L=0.6" |
| 47 | 2 | L9,L8 | WW INDUCTOR, 150NH 800MA 5% 0.85MHZ |
| 48 | 3 | L10,L11,L16 | RF Inductor 2012 5.6uH 5% |
| 49 | 2 | L12,L14 | WIREWOUND IND, 47UH, 75mA, 5% 15MHZ |
| 50 | 1 | L13 | RF Inductors 2012 3.9uH 5% |
| 51 | 2 | L15,L17 | RF Inductors 2012 3.3uH 5% |
| 52 | 2 | L19,L18 | RF Inductors 2012 0.47uH 5% |
| 53 | 1 | L20 | CHIP FERRITE BEAD, 0805, 200mA |
| 54 | 1 | L21 | FERRITE BEAD, 0805, 0.5OHM, 200mA |
| 55 | 2 | L22,L23 | T50-6 Core, 5 Turns, #18 enamel wire |
| 56 | 2 | L24,L25 | T50-6 Core, 7 Turns, #18 enamel wire |
| 57 | 2 | L26,L27 | RF Inductors 0.82uH 5%, 1210 |
| 58 | 1 | MX1 | BLALNCED MIXER, 1-500 MHz |
| 59 | 1 | O1 | Programmable Oscllator 10-160MHz CMOS |
| 60 | 5 | Q1,Q2,Q3,Q17,Q18 | RF MOSFET N-CH DUAL GATE BF998 |
| 61 | 2 | Q4,Q5 | TRANSISTOR, NPN, 40V, TO-92, 2N3904 |
| 62 | 5 | Q6,Q8,Q9,Q10,Q12 | RF POWER MOSFET, 16W, RD16HHF1 |
| 63 | 1 | Q7 | MOSFET N/P-CH 30V 8.5A/7A SO8, DMC3021 |
| 64 | 1 | Q11 | TRANSISTOR, NPN, 40V, TO-92, MPSH10 |
| 65 | 5 | Q13,Q14,Q15,Q16,Q19 | N CHNL MOSFET, 25V, 220mA SOT-23, FDV301N |
| 66 | 4 | RL1,RL2,RL3,RL4 | REED RELAY, SPST, COAX SHIELD |
| 67 | 4 | R1,R7,R21,R56 | RES, 390OHM, 125mW, 1% |
| 68 | 3 | R2,R5,R99 | RES, 4.7KOHM, 125mW, 1% |
| 69 | 4 | R3,R61,R81,R110 | RES, 220OHM, 100mW, 1% |
| 70 | 13 | R4,R10,R15,R18,R19,R20,R22,R30,R32,R47,R90,R91,R112 | RES, 1KOHM, 125mW, 1% |
| 71 | 4 | R6,R14,R98,R100 | RES, 100KOHM, 125mW, 1% |
| 72 | 12 | R8,R9,R11,R16,R63,R64,R70,R82,R88,R92,R96,R97 | RES, 10KOHM, 125mW, 1% |
| 73 | 2 | R23,R12 | RES, 12KOHM, 125mW, 1% |
| 74 | 3 | R13,R24,R101 | RES, 1.8KOHM, 125mW, 1% |
| 75 | 2 | R17,R28 | RES, 1.3KOHM, 125mW, 1% |
| 76 | 4 | R25,R26,R29,R46 | RES, 3.3KOHM, 125mW, 1% |
| 77 | 5 | R27,R48,R49,R106,R107 | RES, 10OHM, 125mW, 1% |
| 78 | 20 | R31,R36,R37,R38,R50,R51,R52,R62,R67,R68,R71,R78,R79,R85,R89,R102,R103,R104,R105,R109 | RES, 47KOHM, 125mW, 1% |
| 79 | 1 | R33 | SHORTING JUMPER |
| 80 | 2 | R35,R34 | LEAVE OPEN |
| 81 | 12 | R39,R40,R41,R42,R44,R45,R53,R58,R59,R84,R94,R95 | RES, 100OHM, 125MW, ±1% |
| 82 | 1 | R43 | RES, 68OHM, 125mW, 1% |
| 83 | 2 | R54,R55 | RES, 5.6KOHM, 125mW, 1% |
| 84 | 2 | R57,R112 | RES, 39KOHM, 125mW, 1% |
| 85 | 1 | R60 | RES, 11KOHM, 125mW, 1% |
| 86 | 4 | R65,R66,R80,R83 | RES, PWR, 680OHM, 1W, 5% |
| 87 | 1 | R69 | RES, PWR, 56OHM, 1W, 5% |
| 88 | 3 | R72,R86,R87 | RES, 470OHM, 125mW, 1% |
| 89 | 1 | R73 | RES, PWR, 330OHM, 1W, 5% |
| 90 | 4 | R74,R75,R76,R77 | RES, PWR, 100OHM, 0.5W, 1% |
| 91 | 1 | R108 | RES, 3.6KOHM, 125mW, 1% |
| 92 | 1 | R111 | RES, 1.6KOHM, 125mW, 1% |
| 93 | 4 | SW1,SW2,SW3,SW4 | IC SW SPDT DC-3GHZ GAAS SC-88, AS179 |
| 94 | 1 | T1 | 0.37" FERRITE CORE TYPE 43 |
| 95 | 1 | T2 | BINOCULAR CORE TYPE 43 |
| 96 | 1 | T3 | RF Transformer 0.75" Type 43 |
| 97 | 1 | T4 | BINOCULAR CORE TYPE 43 |
| 98 | 1 | T5 | 0.37" FERRITE CORE TYPE 43 |
| 99 | 2 | U1,U2 | MCP6024, IC, OP-AMP, 10MHZ, 7V/µs, DIP-14 |
| 100 | 1 | U3 | LM386, IC AMP AUDIO PWR .7W MONO 8DIP |
| 101 | 1 | U4 | AD9833, IC, PROG WAVEFORM GEN, 25MSPS |
| 102 | 1 | U5 | RF DOUBLE BAL MIXER, SA602A |
| 103 | 1 | U6 | LM78L05, IC, REG, 5V, TO-92 |
| 104 | 1 | U7 | SKY65017, IC AMP INGAP LF-6GHZ SOT-89 |
| 105 | 1 | U8 | PIC18F45K22 IC, 8BIT MCU, PIC18F, 64MHZ, DIP-40 |
| 106 | 1 | U9 | DSPIC33FJ12GP201, DSC, 16BIT, 12KB, 40MHZ |
| 107 | 1 | U10 | CD74HCT4052, ANALOG MUX/DMUX, DUAL 4 X 1 |
| 108 | 1 | U11 | MCP4822, IC, DAC, 12BIT, DIP-8 |
| 109 | 2 | VRG5,VRG1 | LM7805, IC REG LDO 5V 1.5A TO220 |
| 110 | 2 | VRG4,VRG2 | MCP1825S, IC, LDO VOLT REG, 3.3V, 0.5A |
| 111 | 1 | VRG3 | LM317T IC, ADJ LINEAR REG, 1.2V TO 37V, TO-220 |
| 112 | 7 | VR1,VR2,VR3,VR4,VR5,VR6,VR7 | TRIMPOT, 1K OHMS, Vertical |
| 113 | 1 | Y1 | Standard Clock Oscillators 3.3V 25MHZ |
| 114 | 1 | PCB1 | Printed Circuit Board DSP-610 |
| 115 | 1 | LCD1 | LCD Character Display Modules |
| 116 | 1 | LS1 | SPEAKER, 8 Ohm, 0.25W |
| 117 | 3 | PJ1,PJ2,PJ3 | 3.5MM STEREO JACK WITH CUTOUTS |
| 118 | 2 | PJ4,PJ5 | COAX CONNECTOR, SO-239 |
| 119 | 1 | PT1 | Potentiometers Audio 10K |
| 120 | 2 | PT3,PT2 | Potentiometers Linear 1K |
| 121 | 4 | KN1,KN2,KN3,KN4 | 15MM KNOB FOR 6MM FLATTED SHAFT |
| 122 | 2 | P3,P1 | Housings HSG 3P WITH LKG RAMP |
| 123 | 3 | P4,P6,P7 | Housings HSG 2P WITH LKG RAMP |
| 124 | 1 | P8 | Housings HSG 4P WITH LKG RAMP |
| 125 | 1 | P10 | Housings HSG 6P WITH LKG RAMP |
| 126 | 22 | P1.P3,P4,P6,P7,P8,P10 | CRIMP TERM SEL GLD 22-30 AWG |
| 127 | 1 | P12 | HOUSING 18 POS NON-POLARIZED |
| 128 | 18 | P12 | CONTACT GLD 24-20AWG |
| 129 | 1 | RE1 | Encoders NO SWITCH 18 DET |
| 130 | 1 | RE2 | Encoders No Switch No Detents |
| 131 | 1 | KN5 | ROUND KNOB, 6.35MM SHAFT, 1.25" DIAMETER |
| 132 | 10 | SW1,SW2,SW3,SW4,SW5,SW6,SW7,SW8,SW9,SW10 | SPST PUSH BUTTON SWITCH |
| 133 | 1 | SW11 | S.P.S.T., on-off, push-on/push-off switch |
| 134 | 1 | PJ6 | DUAL BINDING POST 0.75" |
| 135 | 1 | CHASSIS | .040" 6061-T6 Aluminum Sheet 12" X 24" |
| 136 | 1 | CHASSIS | 3/8" {A} Sq 6061-T6511 Aluminum, Extruded-24" |
| 137 | 1 | U8* | CONN SOCKET IC 40-PIN T/H |
Long Scroll ...Huh?
P.O.A.M.
So what to do next? ...make a Plan of Action and Milestones! Also, this week we took a real look at the Schematics and gave some thought to the chassis and front panel. The plan for the circuit board kind of jelled as I want to resurrect my old M620 Handheld Project. Wow! this radio would be a perfect test of the PA and RF front end of the 10 and 6M versions of that project. Thus, the external PA would be a real easy way to patch those boards in and test them. So the decision to not use the internal PA is made!As far as the build... Here is the sequence I came up with (pretty much by schematic sheet)
- Front Panel - Using a 1U size 19" rack panel...this will give me controls for the board
- DSP & GP - and I can start playing with the firmware...
- Audio and 2nd IF - It's easy to test this section.
- 1st IF and LO2 - ...also easy to test and control these circuits.
- RF-IF Converter - It is almost a working receiver at this point!
- LP FILTERS LNA and TR SW- The first sheet that gets the PA mods -- we should have a two band receiver with some minor patching.
- TX power chain - Also, includes more mods for the external PA board- It is almost a real LP QRP at this stage....
~Stay Tuned ~
